Total productive maintenance tpm is a strategy that operates according to the idea that everyone in a facility should participate in maintenance, rather than just the maintenance team. The big idea getting operators involved in maintaining their own equipment, and emphasizing proactive and preventive. Tpm emphasizes proactive and preventative maintenance to maximize the operational efficiency of equipment. Total productive maintenance tpm is a maintenance program which involves a newly defined concept for maintaining plants and equipment. Total productive maintenance tpm seminar ppt and pdf report. Total productive maintenance powerpoint sample author. Tpmanalyzing and categorizing the failure data 61 ftags, the machine history log, and minor stops or unrecorded losses categorizing 63 finding out the tpm causes for the ftags to help find the cure 71 pareto charts 80 the defect map 83 chapter 4. Total productive maintenance second edition by terry wireman 2004, 224pp, illus. Total productive maintenance tpm implementation in a machine shop. This oee highlights the actual hidden capacity in an organization.
Total productive maintenance atau tpm adalah salah satu metode proses maintenance yang dikembangkan untuk meningkatkan produktifitas di area kerja, dengan cara membuat proses tersebut lebih reliable dan lebih sedikit terjadi pemborosan. Total productive maintenance is a complete system for maintenance of equipment that aims at achieving an optimal production environment devoid of defects, downtime, stoppages and accidents. Tpmcreating standards and preparation for autonomous maintenance 85. Total productive maintenance is part of a continuous improvement program and is achieved through a well planned maintenance schedule, plant lifecycle management, adequate spares and tools management, and empowerment of production crews in autonomous maintenance and plant inspections. What is tpm total productive maintenance productivity. Tpm total productive maintenance is a holistic approach to equipment maintenance that strives to achieve perfect production. Total productive maintenance tpm summary of tpm tpm was developed in the 1970s as a method of involving machine operators in the preventive maintenance of their machines a reaction to increasing specialization and centralization of the maintenance function that had created divisionoflabor barriers between operators and the maintenance of. Total productive maintenance tpm is a system of maintaining and improving the integrity of production, safety and quality systems through the machines, equipment, processes, and employees that add business value to an organization tpm focuses on keeping all equipment in top working condition to avoid breakdowns and delays in manufacturing processes. Oee is not an exclusive measure of how well the maintenance department works.
Total productive maintenance tpm luis armendariz, p. Often referred to as total production maintenance or total productivity maintenance, the formal name for the tmp toyota introduced is total productive maintenance. The tpm system was developed by seiichi nakajima of. The total productive maintenance definition is where the manufacturing process and equipment maintenance are combined. By giving ownership and responsibility of equipment and processes to the right employees, equipment breakdowns are reduced. Tpm pillarseight pillars of total productive maintenance. Pengertian total productive maintenance tpm total productive maintenance atau disingkat dengan tpm adalah suatu sistem yang digunakan untuk memelihara dan meningkatkan kualitas produksi melalui perawatan perlengkapan dan peralatan kerja seperti mesin, equipment dan alatalat kerja. An introduction to total productive maintenance tpm. This book introduces tpm to managers and outlines a threeyear program for systematic tpm development and implementation.
The japan institute of plant maintenance jipm tpm excellence awards are the global benchmark for businesses achieving this level of sustained success. To start implementation of tpm firstly top management need to understand that tpm needs to be part of a long. This was the first book in english on total productive maintenance tpm a system which nakajkma been shown to reduce breakdowns to almost zero and increase worker productivity by as much as percent. Tpm leads to reduced downtime, fewer stops and breakdowns, and a smaller likelihood that products will suffer quality defects during the manufacturing process.
Total productive maintenance tpm is a welldefined and timetested concept for maintaining plants and equipment. The basic measure associated with total productive maintenance tpm is the oee. Over a period of time two concepts have emerged which are total productive maintenance tpm and total quality management tqm along with other concepts. Tpm improves equipment effectiveness lean production. Tpm was introduced to achieve the following objectives. Total productive maintenance tpm is a maintenance program, which involves a newly defined concept for maintaining plants and equipment. Total productive maintenance overview the mission of each pillar is to reduce loss with the ultimate aim of elimination of all losses. Total productive maintenance and the basic pillars of tpm. The goal of the tpm program is to markedly increase production while, at the same time, increasing employee. Total productive maintenancea case study in manufacturing industry. Total productive maintenance tpm is a lean manufacturing approach developed in japan in 1971. This is achieved through collaboration between maintenance, production and engineering resources. Initial adjustment time oee availability x performance x quality q p. The approach includes a number of methodologies still widely used today such as the six big losses, and is well suited to the smart factory and its iot use cases.
Fokus utama total productive maintanance atau tpm ini adalah untuk memastikan semua perlengkapan dan. It blurs the distinction between the roles of production and. Total time available shutdownsstartup scheduled main t. One distinct advantage of total productive maintenance is that it empowers the shop floor to work in a concerted manner to ensure that machines are. How to implement a total productive maintenance plan tpm. Total productive maintenance tpm i hadnt really intended to introduce total productive maintenance tpm, in fact i didnt even know thats what it was at that time, it simply happened as a byproduct of another project recounts paul wilson, managing director of aster training about his. Introduction total productive maintenance tpm keywords. Maintenance has a deep greater affect on corporate profitability than most managers are feeling to consider, much less admit. Introduction to total productive maintenance study guide tpm100sg00100. The successful and sustainable implementation of total productive maintenance also known as tpm should be a key concern for any conscientious plant manager or production leader.
The scope of the book is not limited to a specific topic. A project report submitted in partial fulfillment of the requirements for the award of the degree of. One coordinator with experience in process and maintenance is assigned to lead tpm. Total productive maintenance, preventive maintenance, overall equipment efficiency,boiler plant, malt manufacturing industry. Total productive maintenance tpm is the process of maximizing equipment effectiveness through the active involvement of all supporting departments. Implementing successful total productive maintenance tpm. Introduction to tpm the objective of tpm is to maintain plant or equipment in good condition without interfering with the daily process. Total productive maintenance universitas brawijaya. Total productive maintenance download ebook pdf, epub. This page contains total productive maintenance tpm seminar and ppt with pdf report. Quality and maintenance of manufacturing systems are closely related functions of any organization.
Total productive maintenance tpm focuses on getting managers, maintenance personnel and equipment users all working together to prevent equipment problems and reduce expenditures. Pdf total productive maintenance tpm implementation in a. Maintenance and reliability workers are always striving for perfect. Pdf total productive maintenance tpm implementation in. It can be considered as the medical science of machines. Fi whywhy 5s to tpm am pm analysis pm karakuri et makikami em vsm qm losscost oi oee. Tpm jishuhozenautonomous maintenance 43 the tpm initial clean and inspect and ftagging 45 the cleaning map.
Implementing successful total productive maintenance tpm in a manufacturing plant ignatio madanhire, and charles mbohwa abstract this study examines the impact of total productive maintenance tpm implementation on an organization in terms of productivity and quality levels. The goal of total productive maintenance tpm is to improve overall productivity by optimizing equipment availability. The goal of the tpm program is to markedly increase production while, at the same. Total productive maintenance program perawatan yang melibatkan semua pihak yang terdapat dalam suatu perusahaan untuk dapat saling bekerja sama dalam menghilangkan break down, mengurangi waktu down time, memaksimalkan utilitas, kegiatan produksi serta kualitas dari produk yang dihasilkan. Total productive maintenance tpm seminar and ppt with pdf report. Production losses and overall equipment effectiveness. Total productive maintenance tpm implementation in a. Total productive maintenance preventative maintenance series by seiichi nakajima pdf, epub ebook d0wnl0ad this was the first book in english on total productive maintenance tpm a system which has been shown to reduce breakdowns to almost zero and increase worker productivity by as much as 150 percent. This was the first book in english on total productive maintenance tpm a system which has been shown to reduce breakdowns to almost zero and increase worker. This approach uses the skills of all employees and seeks to incorporate maintenance into the everyday performance of a facility. Literature and materials, prepared and distributed. Total productive maintenance tpm is a method of maintaining and improving the integrity of production and quality systems through the machines, equipment, employees and the supporting processes. Total productive maintenance preventative maintenance series english and japanese edition.
An introduction to total productive maintenance tpm faculty. Mengenal total productive maintenance tpm sebagai metode. Tpm can be considered the science of machinery health. An introduction to total productive maintenance tpm plant. Oee is a metric to evaluate the effectiveness of your tpm improvements. To keep value flowing, and maximize your sales and margin contribution, you must engage everyone in establishing and maintaining equipment and process reliability.
Pdf total productive maintenance tpm implementation practice. Tpm consultant provides training to selected managers, supervisors and engineers. Seiichi nakajima tpm total productive maintenance is an innovative approach to maintenance. Tpm can be of great value and its target is to improve core business processes. Tpm combines the traditionally american practice of preventive maintenance with total quality control and total employee involvement, to create a. Total productive maintenance preventative maintenance series english and japanese edition seiichi nakajima, norman bodek on. That is the method of training operators to get involved in maintenance task too. How to record fuguai 52 discovery of a serious fault during the cleaning 58.
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